Robotor® OR-OS® Powers Ultimate Robot Milling Workflow 2025

The Top Choice for Robot Milling Tasks

The Challenge Programming robot milling is complex due to:

• Robot kinematics management
• Multi-axis toolpath calculation
• Integration with additional equipment
• Limited software solutions that combine simulation and toolpath generation

Robotor® Solution

Robotor® provides a complete solution for robotic stone carving system applications. Through intuitive interfaces, without the need for specific programming skills, OR-OS® allows everyone to use the robot even for complex tasks. OR-OS® starts from a 3D file and automatically converts the model into tool paths without the operator’s intervention.

Robot Milling: Cost-Effective Alternative for Light Materials Industrial robots excel at milling light materials, offering a more affordable alternative to CNC machines. Common applications include:

• Artistic projects (decorations, sculptures)
• Manufacturing (boats, furniture, automotive parts)
• Prototyping and R&D
• Aerospace components
• Musical instruments

Why Choose Robotor® for Industrial Milling

Complete Robot Programming Platform

• Built-in machine-aware technology for native 6-axis calculations
• Integrated toolpath generation, kinematics optimization, and simulation
• No third-party modules needed – everything in one solution

Faster Production, Fewer Errors

Auto-generated toolpaths eliminate manual programming:

• Full robotic cell simulation prevents collisions
• Advanced 3-axis and 5-axis milling capabilities
• Real-time verification during programming

Maximize ROI

Cut material waste by up to 25% with precise toolpaths

• Reduce operator workload with automated programming
• Handle multiple materials from foam to stone
• Cost-effective all-in-one solution

Universal Compatibility

• Works with major robot brands as KUKA alternatives stone cutting solutions
• Supports leading CAD/CAM formats
• Cloud collaboration for seamless file sharing
• Direct post-processing for robot-ready programs

Watch Robot Milling in Action

Experience Robotor® stone carving system technology in operation across diverse applications.

Users Say

“Artists who collaborate with us, such as Quayola and Barry X Ball, present themselves to the public with never-before-seen sculptures designed to be realised with the support of a robotic system.”

Giacomo Massari Co-founder Robotor®

A 5.5 ton marble statue made with robotic systems wins a Pinnacle Award of Excellence in the National Stone Institute. The remarkable efforts put into the Nike of Samothrace project earned the company the 2020 Pinnacle Award in the Architectural Carving/Lettering/Sculpture category from the National Stone Institute.

F.H.L.I Kiriakidis Marbles-Granites Drama, Greece

Robotor® OR-OS® is perfect for foam and wood milling workshops. It helps execute complex projects quickly and efficiently. The ideal tool for light materials milling operations.

Stone Processing Workshop Carrara, Italy

Try Robotor® for Free – 30 Days of Full Access

Test the full power of offline robot programming with automated marble processing equipment. Build virtual robotic cells, simulate, optimize, and generate toolpaths with no limitations.

• Full robotic cell simulation
• Advanced toolpath calculation
• Kinematics and external axes management
• Collision detection and validation

Features

Full Range of Toolpaths

Built on powerful CAD/CAM foundations, Robotor® delivers comprehensive toolpath capabilities for complex robotic milling.

The software delivers a complete range of cutting strategies:

• High-performance roughing paths
• Advanced 5-axis finishing
• Specialized toolpaths for disc tool, knife and painting
• Precision surface and mesh machining

From basic roughing to advanced 5-axis finishing, the system handles every milling challenge with precision.

Dedicated Mesh Finishing Toolpaths

Robotor® excels at machining mesh models – the standard format for decorations, statues, and architectural elements. The robotic fabrication software offers specialized strategies for complex surfaces:

• Direct mesh model processing
• 5-axis geodesic toolpaths
• Surface-driven machining
• Intelligent path distribution

The geodesic strategy follows natural surface flows, ensuring optimal coverage for artistic and architectural projects.

Disc Tool Machining

Robotor® features specialized support for disc tool operations, essential for stone machining.

Disc tool strategies include:

• High-volume disc roughing
• Multi-axis disc positioning
• Stone-specific toolpaths
• Fast material removal

Disc tools dramatically reduce machining time in stone projects, making robotic processing more efficient.

Kinematics Control

Robotor® provides comprehensive robot motion management through:

• Digital twin technology
• Smart reverse kinematics solving
• Visual redundant axis control
• External axis management

These tools ensure reliable robot movement across complete robotic cells.

External Axes Support

Robotor® seamlessly integrates additional equipment in robotic cells:

• Rails for extended reach
• Rotary tables and positioners
• Support for indexing operations
• Continuous multi-axis motion

Each component can be programmed for optimal workflow in complex robotic setups.

Managing Multi-Robot Cells

Robotor® enables coordinated programming of multiple robots:

• Automated program synchronization
• Custom sync point creation
• Dual-robot control programs
• Full simulation verification

Perfect for collaborative welding and complex multi-robot tasks.

Ultra Precise Material Removal Simulation

Robotor® delivers precise and seamless simulation for all machining processes, including milling. The OR-OS® robotics operating system provides accurate visualization of material removal, while fully simulating machine kinematics through digital twin technology. This includes advanced detection features:

• Collision detection
• Axis travel over-limit detection
• Part gauge control
• Tool contact with workpiece during rapid movements
• Excessive plunge angle detection

Robotor® features two simulation engines:

Voxel Simulation (default): Ultra-fast, highly accurate, and ideal for most machining cases, offering real-time material removal previews.

Solid Simulation: Ultra-precise and slower, designed for high-quality surface modeling with visualization of scallop height as small as 0.01mm.

By offering comprehensive and highly accurate simulation environments, Robotor® empowers users to optimize workflows, reduce downtime, and prevent costly mistakes before production begins.

G-Code-Based Simulation

The G-code-based simulation serves as final verification in the CNC programming workflow. It ensures postprocessed NC-code accurately represents intended machining operations before transfer to physical machines. This simulation replicates actual behavior of CNC machines, offering reliable and detailed analysis.

Key features include:

• Collision and error detection: Preventing costly mistakes during actual machining
• Material removal simulation: Visualizing the process for accuracy
• Full machine simulation: Including tools, fixtures, and workpieces for comprehensive checks

This step is indispensable for minimizing risks, reducing setup times, and ensuring seamless transition from programming to production.

Compatibility with Robot Brands

Robotor® works with any industrial robot or cobot:

• All major robot brands supported
• Compatible with 6 and 7-axis robots
• Support for emerging manufacturers
• Quick digital twin creation

Build robot digital twins in minutes using MachineMaker – just provide 3D models and component specs. The hardware-agnostic approach ensures flexibility for all robotic applications.

MachineMaker

Zero-Code Digital Twin Builder

Create precise digital twins of production equipment:

• Design complete robotic cells, including all components
• Build CNC machines of any complexity
• Perform detailed simulations
• Access library of robot components from leading brands
• Use pre-built kinematic templates
• Quickly create custom kinematic models

Independent and Proprietary CAD/CAM

Independent

Robotor® is a 100% privately owned, independent CAD/CAM software developer. The company is not tied to large corporations, operating without frustrating rules and rigid policies of big enterprises. This independence allows direct communication with users, offering personalized support and solutions. The company’s agility ensures rapid response to customer needs while maintaining highest standards of service.

Proprietary

Robotor® builds all products on proprietary software code, giving complete freedom to innovate and adapt. This means the company can implement changes rapidly and effectively, ensuring solutions meet exact needs. By not relying on third-party code, Robotor® stays commercially efficient, offering flexible pricing while maintaining complete control over product quality and development.

User-Friendly Software with Short Learning Curve

Robotor® OR-OS® combines powerful functionality with intuitive design:

• Clean, modern interface
• Visual programming tools
• Logical workflow steps
• Quick learning curve

The focus on user experience makes complex robot programming straightforward and efficient.

Experience the future of robotic fabrication with Robotor® OR-OS® robotics operating system. Transform production capabilities with revolutionary automated marble processing equipment designed for modern manufacturing. Contact Robotor® today to discover how this advanced robotor stone carving system can optimize operations.