ROBOTOR® OR-OS® Outperforms Sasso K600 in 5-Axis Stone Cuts

Revolutionizing Stone Processing Since 2019

ROBOTOR® represents a transformative approach to stone fabrication technology. ROBOTOR® specializes in the integration of multi-axis industrial robots for stone milling: the most advanced technological solution for automating the production process. “A robot for sculpture born from sculptors” – this philosophy drives the company’s commitment to advancing automated marble processing equipment through innovative engineering solutions.

ROBOTOR®’s machines are based on the company’s know-how – the perfect combination of experience in stone-working and robot technology – with a view to simplifying the process and meeting all manner of production requirements. The company emerged from extensive experience in marble processing, establishing TorArt in Carrara in 2004 before launching ROBOTOR® to make advanced stone processing technology accessible to fabricators worldwide.

Advanced OR-OS® Robotics Operating System Technology

Self-Programming Innovation

Through intuitive interfaces, without the need for specific programming skills, OR-OS® allows everyone to use the robot even for complex tasks. OR-OS® starts from a 3D file and automatically converts the model into tool paths without the operator’s intervention. This revolutionary approach eliminates the programming complexity associated with traditional cnc stone milling machine operations.

A true revolution in programming for CNC milling robots. From complex programming by expert operators to self-programming. The OR-OS® robotics operating system represents a fundamental advancement in stone processing automation, making sophisticated fabrication capabilities accessible without extensive technical training requirements.

Autonomous Operation Capabilities

The system requires only a few simple preliminary manual operations for it to then work autonomously. This autonomous functionality provides significant operational advantages over traditional stone processing equipment requiring constant supervision and manual intervention throughout fabrication cycles.

Thanks to sensors on the machine, milling is monitored in real-time for continuous 24-hour processing, meeting the need for precise control of processing time and cost. The advanced monitoring capabilities ensure optimal performance while minimizing operational overhead and labor requirements.

Superior Multi-Axis Robot Stone Processing

Advanced Robotic Architecture

ROBOTOR®’s robotor stone carving system utilizes industrial-grade multi-axis configurations that provide unprecedented flexibility compared to conventional bridge saws and waterjet systems. Six-axis robot, with many joint axes, combined with external rotating axes and moving slides, has higher processing flexibility.

The rotary table the robot chisel is on can support workpieces up to 50 tons, and the co-founders believe it is an essential accessory to take advantage of the robot’s flexibility. This robust foundation enables processing of large-scale stone projects while maintaining precise control and accuracy throughout complex operations.

Material Intelligence and Processing

ROBOTOR® first analyzes the stone or material it is going to work on. After reviewing the properties, corners, and shape of the material, the robot chisel will identify the points around the material where it can carve and begin the (re)production. This intelligent material analysis ensures optimal processing approaches for different stone characteristics.

Usage: Granite, Marble, Limestone, Slate, Artificial Stone, Basalt, Quartzite, Sandstone, Travertine demonstrates the versatility of ROBOTOR®’s automated marble processing equipment across diverse material types and applications.

Precision Engineering for Stone Applications

Specialized Hardware Development

The milling of stone is heavy-duty, and the robots have very stressful life cycles; we have designed hardware that can offer the best in terms of precision, accuracy and functionality. ROBOTOR®’s engineering approach addresses the demanding requirements of stone processing environments through specialized component selection and robust system design.

ROBOTOR® is equipped with a mechanical arm that uses electro-spindles and automatic tool change. It stands over a base that is inspired by the lunar modules and contains electrical and hydraulic components. This advanced architecture ensures reliable performance under challenging operational conditions.

Sustainable Processing Philosophy

The design philosophy of the ROBOTOR® project does not involve violent actions on the material but favors a “gentle” approach by milling the material with diamond bits of progressively finer size. We also use composite materials obtained by recycling processing waste, thus espousing sustainable solutions and ushering in a new era of stone processing.

Market Leadership and Global Presence

Industry Recognition and Applications

The NYT dedicates its cover to the replicas of the sculptures of the Parthenon at the British Museum in London, created by ROBOTOR®. This is a potential solution to the dispute involving Greece, which claims ownership, and England. This recognition demonstrates ROBOTOR®’s capabilities in precision cultural heritage reproduction.

Jeff Koons, Barry x Ball, Francesco Vezzoli, Vanessa Beecroft, Giuseppe Penone, Zaha Hadid, Maurizio Cattelan and many others have turned to and continue to turn to TorArt. Together with them, important museums and major companies have also used TorArt for the reproduction of works of art from the past that have had an impact on the media around the world.

Global Market Expansion

A year after the start of sales, ROBOTOR®’s robots are present in Europe, Asia, and the United States, areas chosen for the development of ROBOTOR® and where technical and commercial support services are guaranteed. This international presence ensures reliable technical support and service availability for customers worldwide.

The global stone processing market demonstrates significant growth potential. The global demand for stone processing was valued at USD 7815.2 Million in 2023 and is expected to reach USD 12981.1 Million in 2032, growing at a CAGR of 5.8% between 2024 and 2032. The market size of stone processing machine was worth USD 10.8 billion in 2023 and will exhibit 4.7% CAGR between 2024 and 2032, attributed to rise in renovation and remodeling activities in both residential and commercial sectors and advancements in technology, such as CNC-based machines.

Comprehensive Service and Support Excellence

Expert Technical Implementation

ROBOTOR®’s team of experienced technicians can meet every need, offering a quality service to ensure top performance and help customers become independent and productive from the start. This comprehensive support approach ensures successful implementation and optimal system utilization across diverse workshop environments.

ROBOTOR®’s robots naturally fit into the company’s operational flow by eliminating tiring work phases, reducing execution times, increasing productivity and quality without the need for specific skills thanks to the OR-OS® self-programming software. The integration philosophy respects existing workflows while introducing advanced automation capabilities.

Advanced Manufacturing Excellence

Facing the challenge of innovation means being ready to open up to automation, introducing technological tools that integrate and complement the set of human skills already present, liberate the talent of each person, respect experience and traditions. ROBOTOR®’s approach recognizes the importance of combining advanced technology with traditional craftsmanship expertise.

The entire ROBOTOR® project stems from a precise philosophy that is the product of 18 years of experience in stone processing, which has guided the development of the system into its various components. This extensive experience foundation ensures practical solutions that address real-world fabrication challenges and operational requirements.

ROBOTOR® represents the evolution of stone processing technology, combining specialized multi-axis robot stone processing capabilities with intelligent OR-OS® software to create unprecedented opportunities for precision fabrication across diverse applications and material requirements. The company’s focus on autonomous operation, material intelligence, and comprehensive support positions workshops for success in an increasingly automated industry landscape.

For comprehensive information about ROBOTOR®’s complete range of stone processing solutions and technical specifications, visit robotor.it.